What Is Morphology and Structural Analysis?
Performance follows microstructure. Morphology defines the shape and texture characteristics, from nanoscale surface roughness and waviness to particle and fracture morphology, that dictate adhesion, friction, and optical behavior.
Structural analysis describes how the material is built internally: phases, grain size/shape, crystallographic texture, microstrain, and residual stress. It also includes thin-film characterization using multilayer models that yield per-layer thickness, density, and interfacial roughness.
Porosity analysis distinguishes open and closed pores, computes micro, meso, and macropore distributions, and reports specific surface area, connectivity, and tortuosity that explain permeability, transport, and rate capability.
Together these parameters tie form to function across electronics, energy, coatings, and porous systems, linking measurable texture, porosity, and layering directly to process control, lifetime, and yield. Unlike mechanical testing, which measures response under load or environment, morphology and structural analyses define the geometry and arrangement that predict that response.
How Morphology and Structural Analysis Works
We align our methods with your decision points, selecting the most rigorous and defensible route to a reliable answer. Each analysis is designed to generate data that can be directly correlated with engineering performance and qualification criteria.
- Surfaces: Sub-nanometer vertical sensitivity on micrometer fields, stitched optical or interferometric maps up to centimeter scale; outputs include roughness parameters (Sa, Sq, Sz, Ssk, Sku), autocorrelation length, bearing ratio, and anisotropy; these are predictors for adhesion, sealability, early fatigue initiation sites, or optical scatter.
- Porosity: Quantifies specific surface area, micro and mesopore size distributions, bubble point, through-pore connectivity, and skeletal versus envelope density to isolate open and closed porosity; these reveal flow resistance, tortuosity, and storage capacity, which directly parameterize permeability or diffusion models.
- Structure: Identifies and quantifies crystal phases (Rietveld refinement), texture (pole figures and orientation indices), microstrain, and residual stress; thin-film stack fitting yields layer thickness, density, and interfacial roughness, and can be cross-validated with AFM step or roughness or ellipsometry where appropriate. All results can be provided with NIST-traceable references, method uncertainty, and cross-technique verification for QA and audit readiness.

Techniques Used in Morphology and Structural Analysis
Atomic Force Microscopy (AFM)
Maps nanoscale topography and material properties with a sharp probe. Explore
Chromatic Confocal Profilometry & 3D Surface Profiling
Fast, non-contact 3D surface measurements. Explore
Dynamic Light Scattering (DLS)
Quantifies particle size and uniformity in minutes. Explore
Gas Pycnometry
Fast, precise measurements of true volume, density, and porosity. Explore
Laser Diffraction Particle Size Analysis (LD-PSA)
Analyzes particle sizes by measuring light scattering. Explore
Photo-induced Force Microscopy (PiFM)
Nanoscale chemical characterization & topography at sub-5nm. Explore
Scanning Acoustic Microscopy (SAM)
Locates internal flaws like cracks, voids, and delamination. Explore
Structured Light Profilometry
Creates precise 3D models without contact or damage. Explore
X-ray Computed Tomography (Micro-CT)
Non-contact, non-destructive 2D/3D images at micron scale. Explore
X-ray Diffraction (XRD)
Non-destructive analysis of crystal phases, lattice, and strain. Explore
X-ray Reflectometry (XRR)
Optimized scans tailored to each sample for best measurements. Explore