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Morphology and Structural Analysis

Our morphology and structural analysis services quantify the geometry and structure that govern performance. We deliver traceable surface texture metrics, pore-size distributions and connectivity, phase fractions, and texture indices, as well as thin-film stack models (thickness, density, and interfacial roughness), all mapped to your acceptance criteria. These analyses form the structural foundation for quality, yield, and reliability in manufacturing and R&D.

What Is Morphology and Structural Analysis?

Performance follows microstructure. Morphology defines the shape and texture characteristics, from nanoscale surface roughness and waviness to particle and fracture morphology, that dictate adhesion, friction, and optical behavior.

Structural analysis describes how the material is built internally: phases, grain size/shape, crystallographic texture, microstrain, and residual stress. It also includes thin-film characterization using multilayer models that yield per-layer thickness, density, and interfacial roughness.

Porosity analysis distinguishes open and closed pores, computes micro, meso, and macropore distributions, and reports specific surface area, connectivity, and tortuosity that explain permeability, transport, and rate capability.

Together these parameters tie form to function across electronics, energy, coatings, and porous systems, linking measurable texture, porosity, and layering directly to process control, lifetime, and yield. Unlike mechanical testing, which measures response under load or environment, morphology and structural analyses define the geometry and arrangement that predict that response.

How Morphology and Structural Analysis Works

We align our methods with your decision points, selecting the most rigorous and defensible route to a reliable answer. Each analysis is designed to generate data that can be directly correlated with engineering performance and qualification criteria.

  • Surfaces: Sub-nanometer vertical sensitivity on micrometer fields, stitched optical or interferometric maps up to centimeter scale; outputs include roughness parameters (Sa, Sq, Sz, Ssk, Sku), autocorrelation length, bearing ratio, and anisotropy; these are predictors for adhesion, sealability, early fatigue initiation sites, or optical scatter.
  • Porosity: Quantifies specific surface area, micro and mesopore size distributions, bubble point, through-pore connectivity, and skeletal versus envelope density to isolate open and closed porosity; these reveal flow resistance, tortuosity, and storage capacity, which directly parameterize permeability or diffusion models.
  • Structure: Identifies and quantifies crystal phases (Rietveld refinement), texture (pole figures and orientation indices), microstrain, and residual stress; thin-film stack fitting yields layer thickness, density, and interfacial roughness, and can be cross-validated with AFM step or roughness or ellipsometry where appropriate. All results can be provided with NIST-traceable references, method uncertainty, and cross-technique verification for QA and audit readiness.
Morphology and structural analysis – scientists using microscopes and lab instruments to study material microstructure, porosity, and surface texture in analytical laboratory

Techniques Used in Morphology and Structural Analysis

2D X-Ray Inspection

Delivers clear internal views of complex electronics. Explore

Atomic Force Microscopy (AFM)

Maps nanoscale topography and material properties with a sharp probe. Explore

Dynamic Light Scattering (DLS)

Quantifies particle size and uniformity in minutes. Explore

Gas Adsorption Porosimetry

Characterizes porous materials. Explore

Gas Pycnometry

Fast, precise measurements of true volume, density, and porosity. Explore

Laser Diffraction Particle Size Analysis (LD-PSA)

Analyzes particle sizes by measuring light scattering. Explore

Photo-induced Force Microscopy (PiFM)

Nanoscale chemical characterization & topography at sub-5nm. Explore

Scanning Acoustic Microscopy (SAM)

Locates internal flaws like cracks, voids, and delamination. Explore

Structured Light Profilometry

Creates precise 3D models without contact or damage. Explore

X-ray Computed Tomography (Micro-CT)

Non-contact, non-destructive 2D/3D images at micron scale. Explore

X-ray Diffraction (XRD)

Non-destructive analysis of crystal phases, lattice, and strain. Explore

X-ray Reflectometry (XRR)

Optimized scans tailored to each sample for best measurements. Explore

Zeta Potential

Electric potential at the slipping plane of the EDL. Explore