Compositional Analysis

Accurate knowledge of a material’s chemistry is critical for ensuring reliability, meeting regulatory standards, and preventing costly failures. Without proper testing, manufacturers risk product recalls, performance issues, and compliance challenges.

Routine chemical composition analysis verifies inputs, detects impurities, and assesses product stability before problems escalate. With Covalent, clients receive data they can trust, validate specifications, improve processes, and ensure consistent output.

Compositional Analysis is critical at various stages of a product development:

• Incoming material inspection.
• Supplier qualification and verification.
• Regulatory testing and documentation.
• Production validation and batch consistency checks.
• Failure analysis or troubleshooting.
• Material substitution or reformulation.

By checking composition early, teams can avoid hidden risks and stay confident at every stage of development.

Compositional analysis encompasses several closely related techniques that provide different information about the material’s composition and properties.

• Elemental Quantification: Evaluates the concentrations of major, minor, and trace components.
• Molecular and Functional Group Identification: Describes the chemical bonding and structure of molecules and complex substances.
• Surface Chemistry Analysis: Examines only the outermost layers of the sample.
• Bulk Composition Characterization: Measures uniformity and identifies the heterogeneity across the full volume of the sample.
• Phases and Structural Determination: Defines the crystalline, amorphous, and mixed phases in solid samples.
• Depth Profiling and Layered Structure Analysis: Measures composition as a function of depth to understand coatings, diffusion gradients, and multilayer interfaces.

Overall, these methods provide comprehensive chemical characterization, from surfaces to the interior, for both verification and troubleshooting.

The frequency of compositional testing often depends on several key factors. Industry standards, environmental conditions, and production processes.

Key drivers include:

• Environmental exposure or degradation over time.
• Manufacturing or process changes.
• Batch-to-batch consistency requirements.
• Industry regulations and QA standards.
• Specific client or contract requirements.

To achieve reliable results, careful sample handling and documentation are critical:

• Preserve samples in their original state and avoid contamination. If contamination composition is being studied, avoid cleaning or touching the surface with hands or other materials.
• Record sample history, process conditions, and environmental exposure.
• Provide reference or control samples when possible.
• Ensure representative sampling for heterogeneous materials.
• Collaborate with engineers to align results with the use case.

By following these practices, we can reduce uncertainty, reach conclusions faster, and get the most reliable answer from every test.